Packaging Inserts and Dividers

What Are Packaging Inserts

Have you ever opened a box and everything stayed perfectly in place? That’s the magic of Packaging Inserts. They are tiny assistants that do not allow the products to roll, avoid scratches, and protect fragile ones. They will be in boxes of candles, cosmetics, glass bottles, or electronics. They pack your products in a nice and fancy way without having to employ additional packaging. Curious how such a simple addition can make your unboxing feel so special?

Why Should You Choose Custom Packaging Inserts

Every product is different, so it needs its own special insert. That’s why Custom Packaging Inserts are the best choice. At USA Box Maker, we make inserts that fit your product perfectly. They are easy to place in the box, come in different shapes and thicknesses, are light but strong, and can even be printed with your brand design. Whether you sell skincare, candles, our protector protects your items and makes them look professional and high-quality.

Material For These Inserts

The most prevalent one we use is the Cardboard Packaging Inserts. Being very robust, environmentally friendly, and adaptable to various shapes, cardboard is an excellent material. It supports the product firmly and without exerting a lot of weight.

White Cardstock (SBS -Solid Bleached Sulfate) is pure white. It is available in 16pt(300gsm), 18pt(350gsm) as well as 20pt (420gsm) and 24pt (500gsm). It could be laminated so that it is tough, waterproof, and shiny or matte. It is good for inserts and product displays.

Kraft Cardstock (CUK – Coated Unbleached Kraft) is brown or black. It comes in the same thickness. It is never laminated to keep it natural and Eco-friendly.

Corrugated Material is used for big boxes. E-Flute Corrugated is 600–650gsm for outside printing and 800–850gsm for inside and outside printing. It is strong and protective without lamination.

Printing Processes for Packaging

You can print on packaging using CMYK for full colors or PMS (Pantone Matching System) to match your exact brand colors. This printing works for small or large orders and helps keep your brand colors right.

Default Packaging Process

Die Cutting

Die cutting is a process that involves a die, which is a metal tool of a specific shape that is used to cut, crease, and shape cardboard or paper. It develops accurate folds and designs in boxes, labels, and other packaging materials, making them the same and accurate when doing mass production.

Types

We stock numerous varieties of inserts that ensure the safety of your products and also make them look beautiful. These inserts are useful to arrange items, keep them in one place, and get them to your customers in their ideal condition.

Cardboard Frame Inserts: Protect the objects on all sides to ensure they do not move or get distorted.

Cardboard Inserts – Flat or folded, good for light items. They keep things separated and neat.

Cell Dividers – Great for bottles, jars, or fragile items. They make separate spaces so nothing breaks.

Foam Inserts – Soft cushions for delicate or luxury items. Foam protects and feels premium.

Punch Partition Inserts – Slots for many pieces at once, keeping them tidy and safe.

Die-Cut Inserts – Cut exactly to fit your product. They protect perfectly and make your packaging look special.

You can mix and match these inserts. Find out which type works best for your product and see how much better your packaging can look!

Why Choose Us

We offer customized solutions to secure and display your products. Our Custom Inserts for Packaging will be perfectly fitting, more attractive to be seen, and as safe as possible in the shipping process.

1. Sample Options Before Ordering
   See your design before ordering with printed samples, free samples from past orders, or paid samples of your own design. Pay upfront and get up to three free sample revisions to adjust size or layout.
2. Fast and Competitive Quotations
   Get quotations within 12 hours. The best prices and high-quality packaging guarantee competitive pricing at the best rates, which develops long-term relationships of trust. 
3. Design and Proof Support
   We provide free templates and design services, plus digital and 3D proofs so you can see your packaging before production.
4. Discount Offer
   We give a 15% discount on larger boxes and high-quantity orders, helping reduce unit costs and grow your business.

Order Your Unique Packaging Inserts

These protect and display your products using Packaging Inserts for Boxes. Candles, skincare, food, electronics, and more: Each of the inserts is designed to fit snugly and appear professional.

Get your boxes packed and ship them. Begin with a sample, test the fit, and get your boxes packed. Call USA Box Maker and have some packaging that makes sense, keeps safe, and makes an impression.